The long span racking is suitable for the storage of manual hand pick small items, containers and transport containers. The rack can be arranged in single run or double back-to-back, walkway width is approximately 900-1100mm(W). Each level of medium duty shelves can take the load from 200kg-600kg. it is widely used in warehouses, distribution center, parts store and production line. It is easily adjusted without using special tool.
The Basic Components
Upright:
The upright is around 55-60mm width, which has the similar structure with pallet rack frames. Horizontal and diagonal braces are fitted to the lower and upper part to ensure frame rigidity. Bolted base plates are fitted to each frame, dependent on designed capacity.
Step Beam:
They are adjustable on vertical pitch of 50mm or 75mm. Each beam has a step of 24-28mm for fitting of steel shelves, and an integral safety lock is fixed to prevent accidental removal of step beams. Beam load capacity is based on your requirements.
Steel Shelves:
Cold rolled steel sheets are used to make the steel shelves. Normally the material thickness can be 0.6mm to 0.8mm for SPCC. 4-6 pcs of shelves for one level of racking. Underneath the shelves, reinforced bars are spot welded to offer more loading capacity.
The finish of all painted parts is an Epoxy-powder coating polymerized at 180 °C. The standard colors are RAL 5015 (=blue) and RAL 7035 (=light gray). Shelves can also be galvanized finishing. Special colors are available on request.
Specifications and Sizes
The main components are uprights, step beams and shelves. The standard specifications are as follows:
Main components
Specs
Thickness
Material
Frames
55*47*1.5
1.5
Q235B
55*47*1.8
1.8
Q235B
60*60*1.5
1.5
Q235B
60*60*1.8
1.8
Q235B
Step Beams
50*30*1.2
1.2
Q235B
50*30*1.5
1.5
Q235B
60*40*1.2
1.2
Q235B
60*40*1.5
1.5
Q235B
80*50*1.5
1.5
Q235B
80*50*1.8
1.8
Q235B
80*50*2.0
2.0
Q235B
110*50*2.0
2.0
Q235B
110*50*2.3
2.3
Q235B
Shelves
24H, 28H
0.6
SPCC
24H, 28H
0.7
SPCC
Recommended Standard size for Long span racking:
Frame Height (mm)
Shelf Clear Width (mm)
Frame Depth (mm)
1800
1200
400
2100
1500
500
2400
1800
600
2700
2000
800
3000
2300
1000
Advantages and Key Benefits
Complies with international norms and regulations
Wide range of basic components for storage of all pallet sizes and weights
Many standard accessories to meet every storage need you can imagine
Computer aided design ensuring the best solution for every application, including static calculations
Rigid and stable construction
High quality of finish
Easy and quick installation
Mass volume production to offer very cost effective products
Step Beam Loading Chart
Beams Specification
Clear Entry (mm) Deflection < 1/200
1000
1200
1500
1800
2000
2100
2300
2500
Step Beam 50*30*1.5
700
500
300
-
-
-
-
-
Step Beam 60*40*1.5
1500
1000
650
450
375
-
-
-
Step Beam 80*50*1.5
-
2400
1500
1100
880
700
500
-
Step Beam 110*50*1.5
-
-
2000
1500
1100
900
750
500
RFQ Documents Requirement
Before sending your Requirement For Quotation, please prepare the following details:
Warehouse layout CAD drawings if available.
Carton box size, width, depth and height.
Loading weight per box.
Clear height of the warehouse.
Required line items to be stored.
Your intra logistic flow within the warehouse.
Material handling equipment information such as picking trolley, mobile ladders, etc.
Frequently Asked Questions
Q1: What is the load capacity of this long span racking system?
Each level of these medium-duty shelves can carry a load ranging from 200kg to 600kg, depending on the specific configurations of the step beams and steel shelves used.
Q2: Can the shelving height and beam levels be easily adjusted?
Yes, they are highly adjustable on a vertical pitch of 50mm or 75mm. Adjustments can be made easily without the use of any special tools.
Q3: What materials and finishes are standard for these racks?
The step beams and frames are made of high-quality Q235B steel. The steel shelves are cold rolled SPCC steel (0.6mm-0.7mm thick). The standard finish is an Epoxy-powder coating polymerized at 180 °C. Galvanized finishing is also available.
Q4: Are there standard colors available for the racking system?
Yes, the standard color options are RAL 5015 (Blue) and RAL 7035 (Light Gray). Special customized colors are also available on request.
Q5: What safety features are integrated into the racking components?
Each step beam is equipped with an integral safety lock to prevent accidental displacement or removal of the beams during loading or picking operations.
Q6: What details should I prepare to request an accurate quotation?
To receive a quotation, please prepare your warehouse layout CAD drawings, carton box dimensions (W x D x H), loading weight per box, clear warehouse height, storage line items, and information on your material handling equipment.