Switzerland is globally renowned for its high precision, logistical excellence, and strategic position at the heart of trans-European trade routes. However, industrial land in cantons such as Zurich, Basel, and Geneva is among the most expensive in the world. For operations manager and third-party logistics (3PL) providers, maximizing volumetric density is not a luxury—it is an economic imperative.
Double Deep Pallet Racking bridges the gap between conventional selective racking and specialized dynamic systems. By positioning pallets two-deep, warehouses eliminate the need for every second aisle, decreasing aisle space by up to 30% while increasing storage density by up to 40% compared to standard configurations. Combined with pantograph or telescopic fork reach trucks, it provides the optimal balance between high density and accessible SKU selective rate.
Our systems allow Swiss facilities to expand upwards and downwards in storage footprint, matching strict municipal building height limits and seismic regulations (SIA standards).
Every beam, upright frame, and spacer is calculated to comply with FEM 10.2.02, EN 15512, and local Swiss storage load safety regulations.
Switzerland is a powerhouse for life sciences. Basel and surrounding regions demand high-density storage that functions reliably at temperatures down to -30°C. Double Deep Pallet Racking minimises total refrigerated volume, cutting operational energy costs significantly.
With Swiss labor costs among the highest globally, automated guided vehicles (AGVs) equipped with deep reach mechanisms are increasingly common. Our racking systems feature precise structural tolerances, crucial for robotised, error-free loading.
Under SIA 261 (Swiss Standard for Actions on Structures), seismic safety must be integrated. Nanjing Ciho Racks designs specific baseplates and connection nodes to distribute lateral shear stresses safely in active Swiss tectonic zones.
As standard-compliant manufacturers located in Nanjing, China’s industrial manufacturing hub, Nanjing Ciho Racks Co., Ltd. leverages a highly optimized supply chain that pairs high-quality raw materials with advanced structural robotic production lines.
Our Factory 4.0 capabilities include:
We source only high-tensile structural steel (Q235B & Q355B, equivalent to European S235JR and S355JR), allowing Swiss procurement departments to reduce capital expenditures without compromising structural safety or liability coverage.
| Racking Concept Type | Space Optimization Efficiency | SKU Access Selectivity | Pallet Capacity Rating | Applicable Lifter / Forklift Type | Seismic & Safety Rating |
|---|---|---|---|---|---|
| Double Deep Racking | Very High (~60% Floor Utilization) | Medium (50% Immediate Selectivity - LIFO) | Up to 3,000 kg / layer | Telescopic Fork / Pantograph Reach Truck | High (Seismic Baseplates & Bracing) |
| Standard Selective Racking | Medium (~40% Floor Utilization) | 100% Immediate Selectivity (FIFO) | Up to 4,500 kg / layer | Standard Counterbalance / Reach Truck | High (Standard Engineering) |
| Drive-in Pallet Racking | Excellent (~75% Floor Utilization) | Low (FILO - Batch Storage) | Up to 1,500 kg / pallet | Standard Reach Truck | Requires Heavy Dynamic Reinforcement |
Nanjing Ciho Racks Co., Ltd. is a leading professional manufacturer specializing in premium warehouse storage systems and heavy-duty industrial racking solutions. With years of experience in the material handling industry, we deliver efficient, durable, and cost-effective storage solutions for industrial, logistics, and retail spaces worldwide.
Our product lineup features selective pallet racks, drive-in racks, cantilever racks, mezzanine systems, longspan shelving, steel platforms, carton flow racks, and customized warehouse storage systems. Engineered to optimize space utilization and boost operational efficiency, our systems are widely integrated into modern logistics centers, e-commerce distribution warehouses, cold rooms, and manufacturing facilities across Europe, North America, Southeast Asia, and the Middle East.
At Ciho Racks, safety and reliability are our core standards. Every production phase—from raw material selection to automated profiling, welding, and final powder coating—is executed under stringent quality controls. Our engineering teams work in close partnership with Swiss client agencies to generate custom-tailored designs matching exact storage and safety criteria.
While selective racking offers 100% immediate access to all pallets, double deep storage structures hold pallets two deep in a back-to-back layout. This lowers raw selectivity to 50%, meaning you access the second pallet only after retrieving the first (Last-In, First-Out model). However, this increases overall storage capacity by up to 40% inside a fixed warehouse layout by reducing structural aisle requirements.
To access the deeper second position, you will need a dynamic reach truck equipped with a telescopic pantograph mechanism or specialized deep-reach extensions. Operators must ensure forklift mast heights and frame capacities are correctly calibrated for maximum high-elevation payloads, especially when loading outer pallets at peak heights.
Yes. We supply comprehensive structural material trace sheets, loading test reports, and engineering data designed to conform to global specifications, including EN 15512 and FEM 10.2.02. This ensures your project receives smooth approvals from local Swiss safety officers and insurers (such as SUVA and local cantonal authorities).
Our heavy-duty frames are engineered to sustain standard limits of 1000 kg, 2000 kg, and up to 3000 kg per layer. We customize steel gauge profiles, upright widths, and beam thickness levels to handle heavy high-density storage configurations safely.
Standard production timelines run between 15 to 25 days depending on total order volume. Most shipments to Switzerland go via ocean freight to Northern European ports (e.g., Rotterdam or Antwerp) and are then transported by rail/barge/truck into Switzerland. We offer DDU and CIF shipping options to simplify the delivery process.
Ciho Racks