Top Trusted Space Saving Racks Manufacturer & Factory

High-Density Industrial Storage Systems Engineered for Maximum Volumetric Efficiency, Structural Rigidity, and Global Compliance Standards

20+
Years Industry Expertise
50+
Global Countries Exported
100%
Strict Quality Auditing
300+
Tailored Enterprise Systems

Macro Warehousing Metrics & The Demand for Volumetric Density

In modern logistics, real estate scarcity and escalating square-meter lease costs dictate structural warehouse design. Across industrial zones globally, structural footprint optimization has evolved from a passive convenience to a mission-critical operating margin necessity. Traditional warehouse layout designs fail to harness vertical potential, wasting up to 60% of total spatial volume. As high-throughput automated and semi-automated logistics become the standard, space-saving racks serve as the structural backbone for global distribution networks.

At Nanjing Ciho Racks Co., Ltd., we engineer precision-engineered warehouse systems designed to resolve the dynamic tension between accessibility and extreme density storage. Incorporating steel profiles that maintain tight yield strengths under peak loaded configurations, our systems reduce structural deflection risks under heavy loads, ensuring dynamic safety and smooth operation.

Dynamic Footprint Compaction

Implementation of Drive-in and VNA systems reduces operating corridors by up to 50% compared to traditional configurations, shifting structural area to dedicated inventory storage.

High Yield Steel Engineering

Constructed using high-quality steel grades like Q235B and Q355B to deliver load-bearing stability and exceptional resistance to cyclic mechanical fatigue.

About Nanjing Ciho Racks Co., Ltd.

An Industry-Leading Manufacturer of Advanced Material Handling and Automated Heavy-Duty Racking Systems.

Nanjing Ciho Racks Co., Ltd. is a professional manufacturer and supplier specializing in warehouse storage systems and industrial racking solutions. With years of experience in the material handling industry, we are committed to providing efficient, durable, and cost-effective storage solutions for customers worldwide.

Our product range includes selective pallet racks, drive-in racks, cantilever racks, mezzanine systems, longspan shelving, steel platforms, carton flow racks, and customized warehouse storage solutions. Designed for maximum space utilization and operational efficiency, our products are widely used in logistics centers, manufacturing facilities, distribution warehouses, e-commerce fulfillment centers, and retail storage applications.

At Ciho Racks, quality is our top priority. From product design and raw material selection to manufacturing and final inspection, every step is carried out under strict quality control standards to ensure reliability, safety, and long service life. Our experienced engineering team works closely with customers to develop tailored storage solutions that meet specific warehouse requirements.

Driven by innovation, customer satisfaction, and continuous improvement, we have established long-term partnerships with clients across Europe, North America, Southeast Asia, the Middle East, and many other regions. Nanjing Ciho Racks Co., Ltd. is dedicated to delivering high-quality products, competitive pricing, on-time delivery, and professional technical support. We look forward to becoming your trusted partner for warehouse storage and logistics solutions.

Our Core Operational Advantages

  • Professional Manufacturer: State-of-the-art facility specializing exclusively in warehouse racking architectures.
  • Customized Storage Engineering: Custom profiles tailored to cold storage, industrial manufacturing, and automotive parts hubs.
  • Advanced Manufacturing Base: Robot welding systems, automatic continuous cold roll-forming profiles, and automated powder coating loops.
  • OEM & ODM Capabilities: Full compatibility with custom structural specifications and heavy load configurations.
  • Optimized Delivery Timelines: Direct factory logistics control ensures reliable international lead times.
  • Global Supply Infrastructure: Seamless compliance alignment with European, American, and Australian racking safety codes.

Our Mission: To optimize warehouse space and improve logistics efficiency by providing innovative, safe, and reliable storage solutions for customers around the world.

State-Of-The-Art Manufacturing Infrastructure

Through high-precision robotic assembly, structural cold roll-forming, and computerized powder-coating lines, we ensure high quality across our entire product line.

Standardized Production Workflow

Raw Materials
1. Raw Materials
Stretch Forming
2. Stretch Forming
Cutting
3. Cutting
Welding
4. Welding
Painting
5. Painting
Drying
6. Drying
Inspection and Packing
7. Inspection & Packing
Storage
8. Warehouse Storage

Industrial Heavy Machinery

Stretch Forming Machine
Stretch Forming Machine
Robot Welding Machine
Robot Welding Machine
Bending Machine
Bending Machine

Racking Solutions & Technical Specifications

A professional overview of our core architectural product configurations, loading characteristics, and performance options.

1. Industrial Mezzanine Platforms

Multi-level mezzanine solutions maximize warehouse vertical height, effectively doubling or tripling storage floor area. Supported by structural steel columns and high-grade decking panels, these systems accommodate dynamic load ratings from 300kg/sqm up to 1000kg/sqm.

  • Seamless integration with material lifts and conveyor systems.
  • Custom modular structures facilitate easy adjustments or expansions.
  • Industrial powder coating provides long-lasting corrosion protection.

2. Very Narrow Aisle (VNA) Systems

Very Narrow Aisle racking minimizes operational forklift lanes to widths of 1.5m to 1.8m, boosting floor space utilization by up to 40% compared to standard configurations. Excellent for high-density, high-bay environments.

  • Compatible with wire-guided or rail-guided VNA trucks.
  • Provides 100% immediate access to every stored pallet.
  • Optimized for high-lift heights up to 15 meters.

3. Carton Flow & Gravity Systems

Carton live storage systems use sloped roller beds to automatically slide products forward under gravity. This dynamic solution maintains strict First-In, First-Out (FIFO) stock rotation, helping to reduce picking travel times.

  • Split-conveyor configurations minimize picking travel times.
  • Optimizes loading and picking lanes to prevent operator bottlenecks.
  • Ideally suited for high-turnover e-commerce fulfillment hubs.

Global Compliance, Structural Safety & Engineering Standards

At Nanjing Ciho Racks Co., Ltd., industrial safety is integral to our structural engineering process. Racking systems operate under high structural loads, meaning failure to meet engineering codes can lead to critical workplace risks. Our products are fully tested to conform to leading international safety and quality standards, including FEM, RMI, and AS4084.

Our engineering department utilizes finite element analysis (FEA) to model load distributions, structural deflections, and seismic performance for custom rack layouts. This scientific testing ensures that every project conforms to local building and safety regulations, regardless of installation location.

Compliance Standards & Certifications

FEM

FEM 10.2.02: European Code of Practice for static steel racking design, ensuring structural safety and stability.

RMI

RMI ANSI MH16.1: US specification for industrial steel storage racks and structural frame capacities.

AS4084

AS4084-2012: Australian standard regulating steel storage racking design, installation, and inspection.

ISO

ISO 9001:2015: Registered quality management system governing manufacturing processes from design to delivery.

Global Procurement & Project Integration

Supporting procurement managers through layout engineering, customs compliance, and structural verification.

01

Custom Technical Design

Our engineers generate CAD floor plans and 3D visualization models based on your facility layout, helping to confirm optimal space utilization prior to production.

02

Raw Material Integrity

We source high-grade structural steel from national mills. Each delivery includes mill test certificates (MTC) verifying mechanical yield and tensile properties.

03

Global Export & Support

With extensive international export experience, we handle container loading optimization, export customs clearance, and provide assembly instructions for on-site installers.

Industrial Storage Systems: Technical FAQ

Common technical questions regarding engineering standards, loading limits, and manufacturing processes.

Which steel grades are used in manufacturing Ciho racking systems?
Our systems are primarily constructed using high-quality structural steel grades Q235B and Q355B. These structural steel grades offer optimized yield point properties and load characteristics. This helps prevent column buckling or beam deflection when subjected to high static loads.
How do you calculate safe load limits for industrial platforms and mezzanines?
Load calculations are based on two criteria: static dead loads and dynamic live loads. Standard platforms are engineered to support uniform loads ranging from 300kg/sqm to 1000kg/sqm. Each column base plate is calculated to distribute vertical force safely across the concrete floor slab.
What surface treatment options do you offer for anti-corrosion protection?
We apply a multi-stage thermosetting epoxy-polyester powder coating. The metal surface undergoes a chemical pre-treatment and phosphate rinse to ensure paint adhesion. For cold storage and high humidity environments, we provide hot-dip galvanized components to prevent rust.
Do your racking systems comply with local structural and seismic building codes?
Yes. We design and analyze custom structural installations to conform with regional standards such as FEM 10.2.02 (Europe), RMI (North America), and AS4084 (Australia). If your warehouse is located in a high-seismic zone, we engineer heavier bracing, larger base plates, and thicker floor anchor bolts.
Can I integrate automated guided vehicles (AGVs) with your racking?
Absolutely. High-density VNA systems, drive-in systems, and pallet flow systems can be designed with guide rails, mechanical sensors, and precise floor alignments. This allows automated forklifts, AGVs, and shuttles to maneuver safely through the racking aisles.